There are 2 main steps to completing the self-test. For flexible packaging, there is an additional step to ensure material strength of the packaging. Pre-test and post-test photos of packaging and item are required for both rigid and flexible packaging.
Start numbering on the largest side of the box/mailer, and continue numbering (1-4) by rotating the package to the right. The remaining surfaces are numbers 5-6. Make sure to photograph the undamaged package first. Use this same package throughout the entire test.
Mark 18” and 36” on a table leg or wall. Drop the box/mailer from the height onto the face, edge, or corner in the order listed below.
Drop | Orientation | Height | |
1 | Edge | 3-4 | 18" |
2 | Edge | 3-6 | 18" |
3 | Edge | 4-6 | 18" |
4 | Corner | 3-4-6 | 18" |
5 | Corner | 2-3-5 | 18" |
6 | Edge | 2-3 | 18" |
7 | Edge | 1-2 | 18" |
8 | Face | 3 | 36" |
9 | Face | 3 | 18" |
10 | Edge | 3-4 | 18" |
11 | Edge | 3-6 | 18" |
12 | Edge | 1-5 | 18" |
13 | Corner | 3-4-6 | 18" |
14 | Corner | 1-2-6 | 18" |
15 | Corner | 1-4-5 | 18" |
16 | Face | Most fragile | 36" |
17 | Face | 3 | 18" |
Drop a fresh corrugate box sized 9”x3”x6” containing a 3lb bag of sand from a height of 3 feet directly on to the bag without causing material punctures, item damage or seal failure.
You must ensure the structure:
- Provides protection against sortation and distribution
- Is sealed with contents full enclosed
- DOES NOT have excess slack-fill